ESSEM FABRICATORS delivers robust and precision-engineered heavy fabrication solutions for demanding industrial and OEM applications. Our advanced fabrication capabilities enable us to manufacture heavy-duty structures, frames, assemblies, machinery components, and custom-fabricated products designed for exceptional strength, durability, dimensional accuracy, and long-term performance.
Operating from two strategically located plants in Bhosari and Chakan MIDC, spanning 42,000 sq. ft., we provide end-to-end heavy fabrication solutions tailored to specific project and application requirements. From CNC laser cutting and profile cutting to bending, heavy-duty welding, shot blasting, painting, and assembly, our integrated processes ensure efficient production, consistent quality, and dependable results for every project.
Heavy Fabrication
Heavy-Duty Fabrication Solutions Since 1998
Heavy Fabrication
Heavy Fabrication Services
Heavy Fabrication is a specialized manufacturing process dedicated to building massive, high-load structural components and machinery assemblies. At ESSEM FABRICATORS, we leverage our expansive 42,000 sq. ft. facilities and heavy-duty infrastructure to construct large-scale industrial goods like 32-ton crane counterweights, batching plant towers, and hoppers.
This process not only demands exceptional engineering skill but also requires the physical capacity to safely handle oversized materials. It works by integrating heavy plate cutting, high-tonnage CNC bending, rolling, and advanced welding to fuse thick metal plates into incredibly robust final structures. By utilizing our network of overhead cranes, our team can seamlessly manipulate and assemble multi-ton components with exact precision.
Our heavy fabrication services cater directly to demanding sectors such as earthmoving, road construction equipment, mining, and power plants. With a dedicated manufacturing space equipped for large-scale operations, we provide reliable, end-to-end structural solutions for global OEMs like SANY, JCB, Hyundai, and Wirtgen Group, ensuring maximum structural integrity.
Why Choose Heavy Fabrication?
Massive Scale: We possess the specialized infrastructure required to assemble gigantic products, including complex batching plant towers and STC 1100C 32-ton counterweights.
End-to-End Assembly: We handle every step of the heavy fabrication process under one roof, from thick plate rolling and pressing to robotic welding and final shot blasting.
OEM Reliability: Trusted by top global heavy machinery manufacturers to produce highly durable parts that can withstand extreme operational stress.
Safe Handling: Our integrated 7.5 MT and 5 MT EOT crane network ensures the safe, efficient, and precise maneuvering of oversized fabrications throughout the shop floor.
BENEFIT 01
OEM Heavy Components
Proven expertise in fabricating massive industrial structures, including batching plant towers, large hoppers, and SANY 32-ton STC 1100C counterweights.
BENEFIT 02
Plate Rolling & Hydraulic Pressing
Utilizing heavy-duty sheet plate rolling machines and a 150-ton hydraulic press to accurately shape thick industrial metal plates for heavy structural applications.
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