ESSEM FABRICATORS provides high-precision CNC bending solutions for industrial, commercial, and OEM applications. Using advanced HACO CNC bending technology, we deliver accurate angles, consistent bends, and excellent repeatability across a wide range of sheet metal materials and thicknesses. Our controlled bending processes ensure dimensional accuracy and reliable component quality for both simple and complex fabrication requirements.
Operating from two strategically located plants in Bhosari and Chakan MIDC, spanning 42,000 sq. ft., we offer efficient CNC bending services tailored to specific design, material, thickness, and production requirements. From prototypes and custom components to large-scale production, our skilled team and modern equipment ensure precise forming, reduced rework, consistent quality, and dependable results for every project.
CNC Bending
Precision CNC Bending Solutions Since 1998
CNC Bending
Precision CNC Bending Services
CNC Bending is a highly precise manufacturing process dedicated to transforming flat laser-cut metal sheets into complex, three-dimensional components. At ESSEM FABRICATORS, we leverage advanced CNC machinery to shape structural channels, heavy brackets, and industrial enclosures with exceptional accuracy.
This process not only requires immense force but also demands exact programmatic control to maintain the structural integrity of the metal without causing stress fractures. It works by utilizing heavy-duty hydraulic press brakes and sheet plate rolling machines to apply calculated pressure, bending the metal to exact angles. By utilizing our state-of-the-art HACO machines, our team can deliver consistent, repeatable bends across high-volume production runs.
Our bending and forming services cater directly to demanding sectors such as earthmoving, automotive, railway, and heavy machinery. With a dedicated manufacturing space equipped for precise operations, we provide reliable, end-to-end metal forming solutions for global OEMs, ensuring seamless assembly in later fabrication stages.
Why Choose CNC Bending?
High-Capacity Forming: We possess the specialized machinery required to shape heavy industrial steel, including two 2200 KN HACO CNC Press Brakes with a 3100 mm working length.
Thick Plate Rolling: We handle complex metal shaping with semi-automatic rolling machinery capable of curving heavy metal plates ranging from 3 mm to 30 mm in thickness and up to 3000 mm in length.
Unmatched Consistency: Trusted by top global manufacturers, our CNC-controlled operations ensure that every single bend in a batch is identical, significantly minimizing fit-up time during final welding.
Versatile Pressing: Our facility is further equipped with a 150-ton hydraulic press to accommodate specialized custom shaping and heavy metal pressing requirements all under one roof.
BENEFIT 01
HACO 2200 KN Press Brakes
Heavy-duty CNC press brakes featuring a 3100 mm working length, 450 mm daylight opening, and 2200 KN capacity for highly accurate metal forming.
BENEFIT 02
Heavy Sheet Plate Rolling
Semi-automatic 10 HP rolling machinery capable of accurately shaping metal sheets ranging from 3 mm to 30 mm in thickness and up to 3000 mm in length.
BENEFIT 03
150-Ton Hydraulic Press
A semi-automatic hydraulic press machine delivering 150 tons of capacity for specialized heavy metal pressing and custom shaping requirements.
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